FTL/OSPREY TURBOSCRUBBERâ FLUID BED GAS SCRUBBING REFERENCES

 

COMPANY

GAS   FLOWRATE

        AM3/hr

      APPLICATION

PERFORMANCE

Cleanaway

U.K. 

          179,000

SO2/Particle scrubbing with process heat recovery on a toxic waste incinerator.

 

>99% SO2 removal and >90% particulate removal @ <1.2mm size.

TRAY RETROFIT

G.E.C.

U.K.

              8,000

Soot/zinc oxide particle scrubbing of furnace fumes

 

>90% particulate removal @ <1mm size.

Octel

U.K.

            20,000

Sodium oxide (Na2O) fine particle scrubbing from reactor

 

80-90% particulate removal @ 0.6mm size.

V.A.W.

Germany

       6 x 260,000

HF and fine particle scrubbing of aluminium smelter fumes

99% HF removal & 90% particulate removal @ <2mm size.

 

William Blythe U.K.

            16,000

H2S & crystalline particle scrubbing from chemical reactor

>99.99% H2S absorption whilst maintained clog free.

 

Rhone Poulenc France

        2 x 2,500

NOx scrubbing from pharmaceutical continuous reactors

 

NOx removal using NaOH 50-70% range.

W & S Metallics U.K.

              4,500

NOx scrubbing from metal recovery process

 

>70% NOx removal with NaOH.

Cannon Hygiene U.K.

              4,000

HCl & fine particle scrubbing from clinical waste incinerator gases

 

>99.9% HCl removal with >90% particle removal @ <2mm size.

Cleveland Potash

(Anglo American)

U.K.

        2 x 52,000

SO2/particulate removal with heat recovery at potash mine

99% SO2 absorption with >99% dust removal @ <2mm and >4MW heat recovery.

 

Scott Ltd.

U.K.

            45,000

Fibrous particle removal from tissue production

 

>90% tissue removal.

Sasol

South Africa

            23,000

Dehumidifying of saturated CO2 gas

98% dehumidifying to within 5°C approach temperature from 94°C.

 

Tennants Textiles

U.K.

            38,000

Removal of HCl & powders in dye process

>99.95% HCl removal and non clogging operation

 

William Blythe U.K.

            14,000

SO2 & sodium metabi-sulphate particulate removal from process dryer

 

>99.9% SO2 removal +>99% fine particulate.

COMPANY

GAS   FLOWRATE

        AM3/hr

      APPLICATION

PERFORMANCE

 

 

North British Distillery 

U.K.

 

 

83,000

 

 

SO2 & particulate removal from fuel oil combustion boiler

 

 

>99% SO2 removal with >99% particulate removal @ <2mm.

 

 

 

Edward Baker  U.K.

33,000

Odour & particulate removal from pet food manufacturing plant

Approx 95% removal of organics with NaOH/NaOCl dosing

 

Cito

Germany

64,000

Alcohol/Acetate/Glycol absorption into a H2O/Biomass solution

 

90-95% organic removal rates.

UOP

U.K.

3,000

Hydrogen Chloride

removal at manufacturing unit.

 

99% HCl absorption & neutralisation

Hoechst

Germany

5,000

Tetrahydrafurane removal from chemical plant air stream

 

90-98% removal depending on liquid throughput

Engelhard

U.K.

14,000

HCl/particulate scrubbing on metal waste incinerator with plume suppression by cooling & reheat combination

 

In series with venturi >99% fine particulate removal. 

>99.9% HCl absorption.

AHP/Wyeth Ireland

76,000

SO2 & particulate removal using alkaline effluent from 52,000lb/hr boiler flue gas c/w high & low grade heat recovery.

 

Up to 99.5% SO2 removal with 95% particulate removal.  Heat recovery capacity = 5.0MW.

Corning (Optical Fibres)

U.K.

 

 

1 x 75,000

1 x 48,000

Cl2, HCl gas & SiO2 particulate removal at a fibre optics production plant.

 

99% Cl2 & HCl absorption.

Non-foul criterion.

Bundi

U.K.

10,500

Particle scrubber with additional HCl absorption capability at metal coating plant.

 

>90% particle removal

@ 2mm size.

Sygena

Germany

 

 

3,500

TurboScrubberÒ for odour removal & gas humidification.

 

Design basis 99.5% removal of amines.

William Blythe

UK

 

 

11,000

Hydrolysis/Absorption of Stannic Chloride (SnCl4)

in vapour form.

 

SnCl4 absorbed to 99.95%

Non clog criterion due to SnO2 particulate formed.

COMPANY

GAS   FLOWRATE

        AM3/hr

      APPLICATION

PERFORMANCE

Witton Chemicals

U .K.

5,000

Trimethylamine (TMA) gas absorption on batch chemical reactors.

 

TMA absosrption @ 99.99% efficiency.

Kraft

USA

 

 

3,500

Ethanol (C2H5OH) absorption from CO2 plant fermenter vent gas

 

 

C2H5OH absorbed to 99%. Non foul criterion due to microbial growth.

Bartz

Germany

 

 

42,000

Oxidation & Reaction of Methyl Formate C2H4O2

in alkaline solution.

 

90% removal design basis,

PACKING RETROFIT

Cleveland Potash

(Anglo American)

U.K.

 

 

2 x 25,000

Removal of fine KCl dust particles

98% abatement @ 1.5mm

Callidus/Shell

U.K. (Offshore)

60,000

Lightweight SO2 absorber using sea water on North Sea platform.

 

SO2 absorption >95%

Hercules BetzDearborn

U.K.

10,000

Cyclohexylamine & Ethanolamine removal

Upgraded to 99.9% efficiency from 80-90%

TRAY RETROFIT

 

 

Hercules BetzDearborn

U.K.

 

6,000

HCl & HCHO Removal

Upgraded to 99.9% efficiency from 90-95%

PACKING RETROFIT

Borden Chemicals

U.K.

 

 

2,500

Formaldehyde & methanol absorption

 

99.995% design basis

 

Corning (Optical Fibres)

UK

 

 

66,000

 

Cl2, HCl gas & SiO2 particulate removal at a fibre optics production plant.

 

99% Cl2 & HCl absorption.

Sub Micron Particulate removal (<0.5mm)

Suncor/SPP

Australia

2 x 224,000

SO2, Fine Particulate & Organic Odour Removal from shale oil drying plant.

 

99.995% SO2 Absorption & 99.9% Particulate Removal. 

VENTURI SEPARATOR RETROFIT

Suncor/SPP

Australia

 

 

39,000

 

Fine Particulate & Organic Odour Removal from steam vent.

 

99.3% Particulate Removal.    

VENTURI SEPARATOR RETROFIT

Cleveland Potash

(Anglo American)

U.K.

 

70,000

Removal of fine KCl dust particles

>99% abatement @ 1.5mm

 

 

COMPANY

GAS   FLOWRATE

        AM3/hr

      APPLICATION

PERFORMANCE

Molybdenosy Metales

Chile

 

 

 

28,000

Simultaneous abatement of SO2 and NH3 emissions from a process plant. System incorporates a quench section followed by a TurboScrubber operating on lime slurry.

>99.9% SO2 and 80% NH3 absorption.

Panglo (Durashield)

U.S.A.

 

 

2,000

Removal of particulate & HF from the exhaust gases of a Teflon coatings removal process.

>99.9% HF absorption and >99% particulate (fines from fluidised bed) removal.

Comurhex

France

20,0000

Abatement of NH3 UO3 (particulate) and fine ammonium nitrate aerosols. A 2-stage TurboScrubber system is used

>99.5% NH3 gas absorption

>95% UO3 particulate removal

>83% other particulate removal

Eli Lilly

USA

65,000

Gas cooling and condensing of incinerator waste gases. Non – clogging operation essential.

19.23 MW cooling/condensing duty. Gas cooled from 89OC to 35OC

Eli Lilly

USA

31,000

Polishing of incinerator waste gases before being discharged to atmosphere

High efficiency abatement of SO2 HCl HBr & HF

               

 

FTL: Tel: 020 8549 7722 Fax: 020 8549 7733
50 Old London Road,
Kingston-upon-Thames, KT2 6QF, UK
E-mail:info@fluid-technologies.com
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OSPREY: Tel: 01227 770979 Fax: 01227770949
Units 84-85, John Wilson Business Park,
Whitstable, Kent CT5 3QT, UK
E-mail:sales@ospreycorporation.com
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